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Associate Manager Maintenance
Getz Pharma Pvt. Ltd
دسمبر ۲۰۲۱ - موجودہ | Karachi, Pakistan

Job Responsibilities, - Manage maintenance activities for pharmaceutical manufacturing equipment, including encapsulation, tablet compression, coaters, blending mixers, and granulation machines, utilizing the SAP S4/HANAPM Module to drive preventive maintenance strategies and ensure optimal equipment performance, efficiency, and reliability.- Prepare preventive maintenance plans & establish preventive maintenance frequency based on criticality of equipment & practice defined in operating manual using SAP S4/HANA.- Conduct RCA, prepare report indicating details of equipment failure & corrective action.- Accountable for optimizing machine performance by analyzing downtime trends, MTTR, MTBF, and fault frequency rates via maintenance dashboard, to identify areas for improvement and implement corrective actions to enhance overall equipment effectiveness and reduce downtime.- Coordinate with internalstakeholders regarding URS & various vendors,suppliers, OEMs regarding theprocurement of spares, materials & fabrication of item required for equipment.- Conduct Technical and Financial evaluation of suppliers/contractors, OEMs quotation for materialprocurement and maintenance service required.- Developed and managed comprehensive budget plans (CAPEX & OPEX) for maintenance activities, ensuring accurate forecasting and allocation of resources.- Develop Standard Operating Procedure incorporating Quality, Occupational Health, Safety and Environment Control. Major Achievements,- Installed & Commissioned Fette P3030 Tablet Compression Machine.- Installed & Commissioned Canaan BGX 250 Coating Machine.- Developed Dynamic Maintenance Dashboard

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Associate Manager Maintenance
Hilal Foods Pvt. Ltd
دسمبر ۲۰۱۹ - نومبر ۲۰۲۱ | Karachi, Pakistan

Job Responsibilities,- Schedule, plan & execute maintenance activities linked with Forming, Bagging, Blister Packing Machines, conveying system  & Plants(LOBs) maintenance along with leading preventive maintenance using SAP S4/HANA Plant Maintenance Module. Assist in troubleshooting of equipment failure to determine the root cause.- Prepare preventive maintenance plans & establish preventive maintenance frequency based on criticality of equipment using SAP S4/HANA.- Prepare documents for budget(CAPEX & OPEX) associated with maintenance activities, monitor budget & seek areas for cost improvement.- Coordinate with internal stakeholders regarding URS & various vendors, suppliers, OEMs regarding the procurement of spares, materials & fabrication of item required for equipment.- Conduct Technical and Financial evaluation of suppliers/contractors quotation for materialprocurement and maintenance service required.- Develop Standard Operating Procedure incorporating Quality, Occupational Health, Safety and Environmental Controls.Major Achievements,- Installed & commissioned Automatic Wafer Stick Machine(SANCO).- Relocation of Trans Wrap Machines(ISHIDA & PamPacific) to save head counts.- Overhauling of Hanyo Blister machine DPP-250 to enhance its productivity.- Format modification/replacement job of Flow Wrap, Blister & Over Wrap machines.- Installed & commissioned 02 nos. Trans Wrap Machines(PackPlus) for two different projects.- Installed & commissioned Flow Wrap DXD-280(D&R) machine.- Layout Finalization for installation of new machines with Production team.- Take cost from vendor, OEM & prepare cost comparative for modification in existing machine & new project as per URS.- Implemented Preventive Maintenance on SAP S4/Hana including creation of plans, developing frequencies and opening of new equipments.

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Planning Engineer
National Refinery Limited
ستمبر ۲۰۱۵ - نومبر ۲۰۱۹ | Karachi, Pakistan

Job Responsibilities,- Establish or coordinate the maintenance or safety procedures, service schedule, or supply of materials required to maintain machines or equipment in the prescribed condition.- Schedule, plan & execute maintenance activities linked with rotary & stationary equipment along with leading preventive maintenance using SAP (ECC6) Plant Maintenance Module.- Prepare preventive maintenance plans & establish preventive maintenance frequency based on criticality of equipment using SAP (ECC6) PM.- Monitor maintenance activities & assist in troubleshooting of equipment failure to determine the root cause.- Prepare documents for budget associated with turnaround/maintenance activities, monitor budget & seek areas for cost improvement.- Coordinate with procurement department & monitor, analyze material reservation & requirement in SAP (ECC6) PM & raise Purchase Requisition (PR) with reference to inventory level & carry out follow up of procurement of material to ensure availability of all required material as per API, ASME, ASTM, ANSI and other relevant standards.- Coordinate with internal stakeholders & various vendors, suppliers, OEMs regarding the procurement of spares, materials & fabrication of item required for equipment.- Conduct Technical and Financial evaluation of suppliers/contractors quotation for material procurement and maintenance service required.- Provide technical assistance as well as trainings regarding safe practices to team members and junior staff.- Develop Standard Operating Procedure incorporating Quality, Occupational Health, Safety and Environmental Controls.

تعلیم

NED University of Engineering & Technology
ماسٹرز, ماسٹر آف ایجوکیشن, masters of engineering management‎
Energy & Plant Management
CGPA 3.82/4
2018

پیشہ ورانہ مہارتیں

ماہر Balancing Budgets
ماہر Coordination Skills
ماہر Document Preparation
ماہر Maintenance Management
ماہر Plant Maintenance
ماہر Plant Management
ماہر Plant Operations Handling
ماہر Preventive Maintenance
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